Entries by Structural Integrity

News & Views, Volume 44 | Data Driven Solutions for the Most Difficult Problems

By:  Andrew Crompton and Mark Jaeger In recent years, SI has observed an increasing trend in the use of specialty instrumentation to solve “impossible” problems or answer “indecipherable” questions.  This shift was particularly apparent within commercial nuclear, where data-driven solutions have long been perceived as challenging due to short outage windows, personnel dose concerns, and […]

News & Views, Volume 44 | Update on Proposed Safety of Gas Transmission and Gathering Pipeline Regulation

By:  Scott Riccardella, Erica Fisette, and Bruce Paskett Structural Integrity (SI) has significant depth and expertise in current pipeline safety regulations and dedicates substantial resources to ensure a comprehensive understanding of proposed pipeline safety regulations.  Using the most current insights relative to upcoming regulations, Structural Integrity guides our clients with strategic direction to best position […]

News & Views, Volume 44 | A First-of-a-Kind NDE Innovation from SI – The first PDI qualified manually-encoded DM weld procedure

By:  Jason Van Velsor, Joe Agnew, and Owen Malinowski Determining a course of action once in-service damage is discovered often requires applying a multi-disciplinary approach that utilizes Nondestructive Examination (NDE), analytical techniques such as stress analysis, and metallurgical lab examination.  Such was the case recently for a combined cycle plant where indications were found through […]

News & Views, Volume 44 | Example Grade 91 High Energy Piping DMW Joint Stress and Metallurgical Analysis

By:  Ben Ruchte Determining a course of action once in-service damage is discovered often requires applying a multi-disciplinary approach that utilizes Nondestructive Examination (NDE), analytical techniques such as stress analysis, and metallurgical lab examination.  Such was the case recently for a combined cycle plant where indications were found through NDE on the inlet sides of […]

News & Views, Volume 44 | Planned and Emergent Outage Support – Structural Integrity is on Your Team

By:  Terry Herrmann While the 2018 Spring outage season is mostly behind us, we all know a key element in being able to provide safe, reliable, clean and economic power to energy consumers is how successfully plant outages are accomplished.   I know from personal experience how good planning, including contingency planning, has significantly reduced […]

News & Views, Volume 44 | Metallurgical Lab Featured Damage Mechanism – Long-Term Overheating/Creep (LTOC) in Steam-Cooled Boiler Tubes

By:  Terry Totemeier Long-term overheating and creep damage are often the damage mechanisms associated with the normal or expected end of life of steam-touched tubes, generally occurring after 100,000 hours or more of service life at elevated temperatures and pressures. Long-term overheating and creep can also occur when the rate or accumulation of creep damage […]

News & Views, Volume 44 | Integrated Flow Distributors (IFD)

By:  Ed Dougherty and Al Jarvis for Bottom Tubesheet Filter/Demineralizers Initial Installation and Performance at Browns Ferry Nuclear StatioThe Browns Ferry Nuclear Station (BFNS) intends to implement an extended power uprate (EPU) at all three units beginning in 2018 for Unit 3 and Unit 1, and in 2019 for Unit 2. EPU implementation will increase […]

News & Views, Volume 44 | Strategic Internal Corrosion Monitoring for Gas Pipelines

By:  Lance Barton and Tom Pickthall (EnhanceCo) REGULATORY OVERVIEW A March 16, 2017, advisory bulletin (Docket No. PHMSA-2016-0131 – “Pipeline Safety: Deactivation of Threats”) gave guidance on the deactivation of pipeline threats, including the threat of internal corrosion.  On April 8, 2016, PHMSA issued a Notice of Proposed Rulemaking (NPRM) entitled “Safety of Gas Transmission […]

News & Views, Volume 44 | Dissimilar Metal Welds in Grade 91 Steel

By:  Terry Totemeier Introduction A dissimilar metal weld (DMW) is created whenever alloys with substantially different chemical compositions are welded together – for example, when a low-alloy steel such as Grade 22 (2¼ Cr-1Mo) is welded to an austenitic stainless steel such as TP304H (18Cr-8Ni).  Many DMWs are commonly present in fossil-fired power plants, examples […]

News & Views, Volume 44 | Real-Time Damage Tracking with SI Technology and GP Strategies’ EtaPro

By:  Matt Freeman Expanding Capabilities in Condition-based Pressure-part Integrity Management Structural Integrity and GP Strategies recently announced an agreement to bring SI’s technology for calculating, tracking, and trending life consumption of piping and boiler components to GP Strategies EtaPRO real-time monitoring platform (Press release here).  SI has a long history with creep and fatigue damage […]